TE Connectivity CCS1 & CCS2 HIVONEX Box-Mount High-Power Charging Inlets

Introduction

TE Connectivity CCS1 and CCS2 HIVONEX box-mount high-power charging inlets are rugged electric vehicle charging connectors designed for demanding commercial and industrial electrification applications. Built to support high-voltage, high-current DC charging, these inlets help enable faster charging for large battery-powered vehicles.

Part Description

The HIVONEX box-mount charging inlet series from TE Connectivity is intended for installation directly into vehicle charging systems. Available in CCS1 and CCS2 configurations, these inlets support regional charging standards while providing a robust interface for high-power DC charging.

Key capabilities include support for up to 500 A continuous DC charging at voltages up to 1000 V. Selected configurations can also provide AC charging functionality, making the inlet suitable for vehicles that need compatibility with both AC and DC charging equipment.

The box-mount design supports direct busbar connections, helping reduce wiring complexity in high-current power paths. Its modular architecture allows manufacturers to select configurations appropriate for their electrical, mechanical, and charging requirements. IP67 environmental protection helps safeguard the inlet against dust ingress and temporary water immersion, supporting operation in challenging outdoor and fleet environments.

Applications

• Battery-electric commercial trucks
• Electric city and transit buses
• School buses
• Electric delivery vans
• Industrial utility vehicles
• Construction and off-highway electric equipment
• Airport ground-support vehicles
• Port and terminal vehicles
• Fleet charging interfaces
• High-voltage battery-electric platforms

Industries

• Commercial transportation
• Public transit
• Logistics and last-mile delivery
• Construction equipment
• Mining and heavy equipment
• Agriculture
• Ports and maritime terminals
• Airport operations
• Municipal services
• Industrial vehicle manufacturing

Usage Ideas

1. Electric Bus Charging Port
   Integrate a CCS2 HIVONEX inlet into an electric bus battery enclosure for high-power depot charging and optional AC charging compatibility.

2. Heavy-Duty Truck Charging System
   Use a CCS1 box-mount inlet in a long-haul electric truck to provide a durable, high-current DC charging interface connected directly to the vehicle power busbars.

3. Industrial Vehicle Retrofit Platform
   Design a charging module for electric forklifts, yard tractors, or airport service vehicles using the inlet’s sealed enclosure mounting and modular electrical options.

Conclusion

TE Connectivity CCS1 and CCS2 HIVONEX box-mount high-power charging inlets provide a durable charging connection solution for electrified commercial and industrial vehicles. With up to 500 A continuous DC charging at 1000 V, optional AC capability, direct busbar connectivity, modular configurations, and IP67 protection, they are well suited to high-power vehicle charging systems operating in demanding environments.