TE Connectivity CCS1 & CCS2 Box-Mount High-Power Charging Inlets

Introduction

TE Connectivity HIVONEX CCS1 and CCS2 box-mount charging inlets are high-power vehicle charging connectors designed for demanding electric mobility systems. They provide a rugged interface for DC fast charging in commercial, industrial, and heavy-duty electric vehicles.

Part Description

These charging inlet connectors support CCS1 and CCS2 charging standards and are intended for box-mounted vehicle installations. They can accommodate up to 500 A of continuous DC charging at voltages up to 1000 V, making them suitable for high-energy battery systems that require fast turnaround times.

Key characteristics include:

• CCS1 and CCS2 inlet configurations
• Up to 500 A continuous DC charging capability
• Up to 1000 V DC operation
• Optional AC charging support
• Direct busbar connection for robust high-current integration
• Integrated thermal monitoring capability
• IP67-rated environmental protection
• Rugged construction for commercial, industrial, and heavy-duty vehicles

Applications

Potential applications include:

• Electric trucks
• Electric buses and coaches
• Commercial delivery vehicles
• Municipal service vehicles
• Industrial electric vehicles
• Construction and mining equipment
• Battery-electric agricultural machinery
• High-voltage battery charging systems
• Fleet vehicle charging interfaces

Industries

These charging inlets can be used across several industries:

• Commercial transportation
• Public transit
• Logistics and last-mile delivery
• Construction
• Mining
• Agriculture
• Municipal services
• Warehouse and material handling
• Industrial equipment manufacturing
• Electric vehicle infrastructure

Usage Ideas

1. Electric Fleet Truck Charging Port
   Integrate a CCS inlet into an electric medium- or heavy-duty truck to support high-current DC fast charging at fleet depots.

2. Battery-Electric Bus Platform
   Use a box-mount CCS2 inlet on an electric bus battery enclosure for reliable charging in outdoor transit environments.

3. Industrial Equipment Electrification
   Add a protected high-voltage charging connection to battery-powered mining, construction, or agricultural equipment.

Conclusion

TE Connectivity HIVONEX CCS1 and CCS2 box-mount high-power charging inlets provide a durable, high-current charging interface for heavy-duty electric vehicles and industrial equipment. With support for up to 500 A continuous charging, 1000 V operation, thermal monitoring, direct busbar connections, and IP67 protection, they are well suited to robust fast-charging designs where reliability and environmental resistance are essential.