Hirose Electric ZE05 Hybrid Automotive Interface Connectors

Introduction

Hirose Electric ZE05 hybrid automotive interface connectors combine signal and power connections in a single compact connector system. Designed for demanding vehicle environments, they support reliable interconnection where space, vibration resistance, temperature capability, and simplified wiring are important.

Part Description

The ZE05 series is a hybrid automotive connector family featuring separate terminal arrangements for low-current signals and higher-current power lines.

Its signal contacts use 0.5 mm tabs on a 2 mm pitch and are rated for currents up to 2 A. Power contacts use larger 1.5 mm tabs on a 3 mm pitch, supporting currents up to 10 A. Combining these contact types within one connector can reduce the number of individual connectors and harness branches required in an automotive assembly.

Key characteristics include:

• Hybrid signal and power connection capability
• 0.5 mm signal tabs with 2 mm pitch
• 1.5 mm power tabs with 3 mm pitch
• Signal-contact current rating up to 2 A
• Power-contact current rating up to 10 A
• High resistance to vibration
• Operating temperature capability up to +125°C
• Suitable for compact automotive electrical and electronic interfaces

Applications

Potential applications for Hirose ZE05 connectors include:

• Automotive electronic control units
• Body control modules
• Battery monitoring systems
• Electric power steering modules
• Vehicle lighting control assemblies
• Door modules and seat-control modules
• HVAC control systems
• In-vehicle sensor and actuator connections
• Automotive infotainment subassemblies
• Electric and hybrid vehicle auxiliary power interfaces

Industries

Possible industries for ZE05 hybrid automotive interface connectors include:

• Automotive manufacturing
• Electric vehicle manufacturing
• Hybrid vehicle systems
• Automotive electronics
• Commercial and heavy-duty vehicles
• Agricultural equipment
• Construction machinery
• Industrial vehicles
• Transportation equipment
• Mobility and fleet technology

Usage Ideas

1. Smart Lighting Controller
   Use signal contacts for CAN or control lines and power contacts to supply a high-current LED lighting module.

2. Electric Vehicle Battery Monitoring Node
   Connect low-current voltage and temperature sensing signals alongside a 12 V auxiliary power feed in one compact interface.

3. Motorized Seat Control Module
   Route control signals for switches and position sensors together with power for seat adjustment motors or actuators.

Conclusion

Hirose Electric ZE05 hybrid automotive interface connectors provide an efficient solution for systems that require both signal and power connections in a compact, robust package. With separate 2 A signal contacts and 10 A power contacts, high vibration resistance, and operation up to +125°C, the ZE05 series is well suited to modern automotive electronic modules, vehicle wiring harnesses, and electrified mobility systems.